AD POLYMERSEngineered Synthetics
Capabilities

Manufacturing Services

From rapid prototype sampling to high-volume continuous production runs for automotive and industrial tier-1 supply chains.

Custom Injection Moulding

High-speed automated injection molding machines handling shot capacities from 0.5 grams up to 250 grams for precision small parts.

  • Automated robot arm extraction
  • Multi-cavity high volume molds
  • Strict cycle-time optimization

Insert & Overmoulding

Precision moulding around metal inserts, electrical terminals, and secondary polymers to produce composite functional components.

  • Threaded brass insert moulding
  • Terminal block encapsulation
  • TPE soft-touch overmoulding

In-House Mould Tooling

Dedicated toolroom with CNC machining centers, EDM spark erosion, and surface grinders for mold maintenance and new mold builds.

  • P20, H13 & Hardened Steel Dies
  • Hot runner system integration
  • Rapid prototype tooling

Secondary Operations

Post-moulding assembly, ultrasonic plastic welding, pad printing, and custom packaging for ready-to-line OEM delivery.

  • Ultrasonic component welding
  • Automated leak & pressure testing
  • Custom kitting & barcoding

Have a New Part Design?

Send us your 3D CAD step files for a detailed moldability and tooling quote.

Submit STEP File